FUI INTERNATIONAL
Grupo Global de Fabricación Industrial

CALIDAD Y ENSAYOS

Zero-defect delivery supported by in-house inspection, NDT, mechanical testing and full traceability. Our technicians and equipment ensure every flange and valve meets project requirements before release.

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PT · UT

On-site inspection and NDT

We perform liquid penetrant (dye) inspection on critical surfaces to reveal surface-breaking defects. Technicians apply penetrant, remove excess, and use developer to highlight indications — a standard NDT method for flanges and forgings. Dimensional checks and handheld ultrasonic or electronic gauges are used for thickness and geometry verification on large rings and flanges. All activities are carried out in controlled workshop or floor areas with clear procedures and records.

Dye penetrant inspection on flanges Technician at inspection and control equipment Quality inspection of large metal components Dimensional and NDT inspection on rings and flanges
UT·MT·PT

Non-destructive testing

Ultrasonic testing (UT) is used to detect internal flaws and measure thickness; magnetic particle testing (MT) for surface and near-surface defects in ferromagnetic materials; liquid penetrant testing (PT) for surface-breaking cracks and porosity on any non-porous material. Methods are applied per project specification and relevant codes (e.g. ASME, EN). Inspection reports and traceability are maintained for each batch or heat.

Hydro

Hydrostatic, pneumatic and flow verification

Hydrostatic or pneumatic pressure testing is performed where required by standard or order. Valve flow and control stability tests support performance verification and noise assessment for severe-service applications. All test data are documented and traceable.

MTC

Heat number, MTC and inspection records

Material heat numbers are tracked from receipt through forging, machining and final inspection. Mill test certificates (MTC), chemical and mechanical test reports, and NDT records are retained and can be supplied with delivery to support project QA and regulatory requirements.

List

Inspection and testing equipment

The following equipment is used for material verification, mechanical testing, NDT and dimensional inspection. Selection and application are in accordance with relevant standards and project requirements.

  • Direct Reading Spectrum Metal Analyzer ARL4460 — Rapid chemical composition analysis of metal samples for material verification and quality control.
  • Microcomputer Controlled Electronic Universal Tester CMT5305 — Tensile, compression, bending and shear tests for mechanical property evaluation.
  • Dial Charpy Impact Machine Tester ZBC2302-1 — Charpy impact tests to measure impact resistance and toughness of metals.
  • Notched Impact Specimen Automatic Tensioner QYJ4201 — Preparation of notched specimens for Charpy/Izod impact tests.
  • Impact Specimen Low Temperature Bath DWC-60A — Low-temperature conditioning of impact specimens for sub-zero toughness evaluation.
  • Brinell Hardness Tester HB-3000B-1 — Brinell hardness measurement by ball indentation.
  • Chamber Type Electric Resistance Furnace SX2-24-12 — Heat treatment and high-temperature testing (annealing, tempering, normalizing).
  • Spectrum Specimen Grinder GPM-1 — Surface preparation of samples for spectroscopic analysis.
  • Ultrasonic Flaw Detector CTS-9002, CTS9003 — Ultrasonic NDT for internal flaws and discontinuities.
  • Magnetic Particle Inspector — Surface and near-surface defect detection in ferromagnetic materials.
  • Portable Metal Analyzer XLT898 — On-site elemental analysis for material identification and verification.
  • Ultrasonic Thickness Gauge UTM — One-side thickness measurement for corrosion and wear monitoring.
  • Rockwell Hardness Tester HR-150A-1 — Rockwell hardness testing across standard scales.
  • Dye Penetrant Inspection DPT-5 — Surface defect detection using penetrant and developer.
  • Metallographic Analyzer DMILM — Microscopic examination of material microstructure.
  • Measurement tools (150 mm – 5000 mm) — Dimensional inspection over the stated range.
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